TRC120L Hydraulic Hose Crimping Machine
The TRC120L heavy duty hydraulic hose crimping machine delivers 2450kN (245TON) of force with CNC precision. Built for 2″ R13 and 3″ 2sp hoses — the go-to choice for workshops, mobile technicians and production lines demanding high-volume, repeatable crimping.
Built for High-Volume Production.
The TRC120L delivers 2450kN (245TON) of crimping force in a compact, ergonomic design — built for workshops and production lines that need speed, precision, and reliability on every crimp.
| Specification | Value |
|---|---|
| Model | TRC-120L |
| Max Crimping Force | 2450 kN / 245 TON |
| Max Crimping Diameter | 118 mm (4.65 inch) |
| Hose Size ID | 2″ (R13) / 3″ 2sp |
| Die Series | P20 + TRC120L |
| Max Opening | +52 mm |
| Max Opening Without Dies | 170 mm |
| Master Die D / L | 118 / 97 mm |
| Crimp Cycle | 1.8 s (10mm stroke) |
| Motor Power | 4 kW / 5.44 HP |
| Voltage | 200 / 220 / 380 / 400 / 440V (3-Phase) |
| Oil Tank | 70 L |
| Weight | 790 kg (Net) / 840 kg (Gross) |
| Dimensions (L × W × H) | 1100 × 830 × 1600 mm |
| Package Size | 1025 × 1025 × 1740 mm |
| Die | Range (mm) | L (mm) |
|---|---|---|
| P20/06 * | 6.0–8.0 | 55 |
| P20/08 * | 8.0–10.0 | 55 |
| P20/10 * | 10.0–12.0 | 55 |
| P20/12 * | 12.0–14.0 | 55 |
| P20/14 | 14.0–16.0 | 55 |
| P20/16 | 16.0–19.0 | 55 |
| P20/19 | 19.0–23.0 | 55 |
| P20/23 | 23.0–27.0 | 55 |
| P20/27 | 27.0–31.0 | 70 |
| P20/31 | 31.0–36.0 | 70 |
| P20/36 | 36.0–41.0 | 75 |
| P20/47 | 47.0–52.0 | 85 |
| Die | Range (mm) | L (mm) |
|---|---|---|
| TRC120L/52 | 52.0–57.0 | 85 |
| TRC120L/57 | 57.0–63.0 | 85 |
| TRC120L/63 | 63.0–69.0 | 115 |
| TRC120L/69 | 69.0–74.0 | 115 |
| TRC120L/74 * | 74.0–79.0 | 115 |
| TRC120L/79 * | 79.0–84.0 | 115 |
| TRC120L/84 * | 84.0–92.0 | 115 |
| TRC120L/92 * | 92.0–100.0 | 115 |
| TRC120L/100 * | 100.0–110.0 | 115 |
Built for Industrial Production.
The TRC120L is a heavy duty production machine — designed for high-volume workshops, dedicated hose shops, and industrial assembly lines that need fast cycle times and CNC-level repeatability.
Why Shops Choose TRC120L
Real problems in high-volume hydraulic hose production — and how the TRC120L solves each one.
High Volume, Slow Cycle
Manual crimpers can’t keep up with production demand. Every second counts in high-volume shop throughput.
- ✓ 1.8s cycle time (10mm stroke)
- ✓ CNC auto-control modes
- ✓ Foot pedal with auto continuous crimping
Crimp Accuracy Drift
Manual machines produce inconsistent crimps — leading to field failures, leaks, and costly comebacks.
- ✓ CNC pressure control system
- ✓ Step crimping for complex assemblies
- ✓ Save & recall crimping data
Large Hose Limitations
Standard crimpers can’t handle 2″ R13 or 3″ 2sp heavy hoses — limiting what jobs you can take.
- ✓ 245TON / 2450kN max force
- ✓ 118mm max crimp diameter
- ✓ P20 + TRC120L die series (6–110mm)
CNC Programming Barrier
Operators worry CNC means complicated setup. Real shops need a machine anyone can run.
- ✓ Semi-Auto / Auto / CNC modes
- ✓ Quick change tooling — no re-programming
- ✓ Electric backstop for repeat jobs
Downtime Costs Money
Every hour of unplanned downtime costs more than the repair. Reliability is not optional in production.
- ✓ Quality report function
- ✓ Counting function for maintenance tracking
- ✓ 70L integrated oil tank
Wrong Pressure Settings
Guessing pressure for different hose types leads to under- or over-crimped fittings — both cause failures.
- ✓ Digital pressure control
- ✓ Correction & offset adjustment
- ✓ Pressure maintaining time delay
Operator Safety Risks
Heavy industrial equipment with high forces creates pinch hazards for operators on every crimp cycle.
- ✓ Foot pedal with controlled operation
- ✓ Electric backstop device
- ✓ CNC-managed pressure relief
Short Production Runs
Switching between different hose sizes and specifications slows down mixed-batch production.
- ✓ Setup special die function
- ✓ 22 quick-change dies total
- ✓ Auto continuous foot pedal mode
More Heavy Duty
Hydraulic Crimping Solutions
From 245TON heavy-duty crimpers to 830TON flagship industrial machines, TRC’s P-series covers 6-140mm high-pressure applications with CNC precision and 1.8s cycle time.
TRC-120L
CNC 245TON Heavy-Duty Production
TRC-P140
320TON 6-140mm Production
TRC-P165
500TON 6-202mm Industrial
TRC-P175
830TON 600mm Max Diameter
Frequently Asked Questions
Everything you need to know about the TRC120L before you buy.
What hose sizes can the TRC120L crimp?
The TRC120L handles hoses from 2″ R13 to 3″ 2sp with a maximum crimping diameter of 118mm. Its dual die series (P20 for 6–52mm and TRC120L for 52–110mm) covers the full production range for industrial hose shops.
How much force does the TRC120L generate?
The TRC120L delivers 2450 kN (245TON) of maximum crimping force — powerful enough for 6-wire spiral hoses and the heaviest industrial coupling specifications.
What voltage does the TRC120L use?
The TRC120L supports 200V, 220V, 380V, 400V, and 440V three-phase operation — making it compatible with industrial power supplies in most countries. Specify your voltage at order.
What is the cycle time of the TRC120L?
The TRC120L completes a 10mm crimp cycle in just 1.8 seconds — designed for high-volume production environments where speed directly impacts throughput and profitability.
What control modes does the TRC120L offer?
The TRC120L offers three control modes: Semi-Automatic, Fully Automatic, and CNC. CNC mode enables digital pressure control, step crimping, offset correction, quality reports, and saved crimping data — ideal for shops with repeat jobs.
How many dies come with the TRC120L?
The TRC120L ships with 22 dies total across two series: P20 (12 dies, 6–52mm) and TRC120L (10 dies, 52–110mm). Dies marked with * are non-standard sizes available on request.
Does the TRC120L need compressed air or hydraulic power?
No. The TRC120L is a self-contained electric hydraulic crimper with a built-in 70L oil tank and 4kW motor. It requires only a three-phase electrical connection to operate.
What is the weight and footprint of the TRC120L?
The TRC120L weighs 790kg (net) / 840kg (gross) with dimensions of 1100 × 830 × 1600mm. It requires a dedicated industrial space or heavy-duty workbench — not suitable for mobile use. A forklift or pallet jack is needed for positioning.