Гидравлический пресс для шлангов: 245–830 Ton тяжёлого режима модели
Hydraulic hose press when 200 ton isn’t enough. 245 to 830 ton of force for mining R13, marine hydraulics, and industrial hose up to 6 inches. Built for the jobs standard crimpers can’t handle.
Почему 300+ дистрибьюторs Trust TRC
ЛиO-сертифицированный hydraulic опрессовочный станок производитель since 2021
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Since 2021, hydraulic specialЛиts
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Продукт модели
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качество Inspected
Every установка tested before доставка
Как тяжёлого режима Hydraulic опрессовка Works
Heavy-duty hydraulic hose crimpers operate on Pascal’s Law at an industrial scale. A 5.5 kW electric motor drives a high-flow hydraulic pump that pressurizes oil to 25–30 MPa (3,600–4,350 PSI). This pressure acts on a large-bore cylinder — typically 200–300 mm in diameter — generating 245 to 830 tons of linear force. The force multiplication ratio in a heavy-duty unit can exceed 1,000:1, meaning relatively modest pump pressure produces crushing force at the die face.
The crimping process itself is a controlled cold-forming operation. As the die ring compresses inward, the steel ferrule deforms plastically around the hose’s reinforcement layers — wire braid for lighter applications, multi-layer spiral (4SP, 4SH, R12, R13) for heavy-duty mining and oilfield use. The ferrule material flows into and around each wire, creating a mechanical interlock that withstands the hose’s rated burst pressure (typically 4× working pressure). For R13 mining hose rated at 5,100 PSI working pressure, the crimp must hold against 20,400 PSI burst testing — demanding precise control over every crimp.
Heavy-duty CNC crimpers add digital precision to this process. A PLC or CNC controller monitors the hydraulic pressure in real-time through transducers, adjusting the compression cycle to hit the exact target ferrule diameter within ±0.02 mm. The controller stores crimp profiles for hundreds of hose/fitting combinations and can automatically select the right profile by scanning a barcode on the fitting. This eliminates operator error — the single largest cause of crimp failures in production environments.
Key Parameters — 4 Representative модели
| Parameter | TRC120L | P140 | P160 | P175 |
|---|---|---|---|---|
| Max усилие | 245 ton | 320 ton | 350 ton | 830 ton |
| шланг range | up to 2″ R13 | up to 4″ | up to 4″ 6SP | up to 6″ |
| шланг Types | 1SN–4SH, R1–R13 | 1SN–4SH, R1–R15 | 1SN–6SP, R1–R15 | All types incl. R17 |
| матрицы | 22 sizes | 25 sizes | 20 размеры | 27 размеры |
| Управление | CNC | ручной | ручной | PLC |
| Мощность | Integrated | Separate | Separate | Separate |
| Двигатель | 2.2 kW | 4.0 kW | 5.5 kW | 7.5 kW |
| время цикла | 8–12 sec | 10–15 sec | 12–18 sec | 15–25 sec |
| Продуктion Rate | 15–25/hr | 10–20/hr | 8–15/hr | 5–10/hr |
| Вес | 250 kg | 400 kg | 520 kg | 680 kg |
Large-Diameter опрессовка: спиральный шланг, горнодобывающая промышленность стандарты, and 24/7 Продуктion
тяжёлого режима crimpers exЛиt for a reason: стандарт bench станки can’t generate the 120–300 tons of force needed to compress large-diameter спиральный шланг. A 2-inch 4SP hose has a рабочее давление of 5,100 psi and requires a обжимная гильза crimp that can hold against impulse cycling. The dies alone for these sizes weigh 15–30 kg each — you don’t swap them one-handed.
The force требования scale dramatically with hose diameter. опрессовка a 1″ 2SN hose requires roughly 40 tons. A 2″ 4SP hose needs 120 tons. A 4″ 6SP спиральный шланг demands 300+ tons. And a 6″ R17 горнодобывающая промышленность hose requires 600+ tons of compression force. ThЛи exponential scaling Ли Почему тяжёлого режима crimpers have such large cylinders and separate hydraulic Мощность установки — the fluid volume needed to move a 300mm bore cylinder through a full цикл опрессовки far exceeds Что an integrated pump can deliver.
Mining and oilfield operations run 24/7, and hose failures shut down million-dollar machines. A bulldozer with a ruptured ripper hose isn’t just inconvenienced — it’s a safety hazard. Production workshops need a hydraulic hose press with cycle times under 10 seconds, automatic die identification, and enough tonnage to handle R12/R13 spiral hose up to 4 inches. Hydraulic accumulators help these machines deliver consistent force by smoothing pressure spikes during the crimp cycle.
“My work was scrapping their old hydraulic hose crimper. I took it out of the scrap pile and modified it to fit a 70-ton cylinder and made it another vertical forging press. Total cost $32.” — r/Hydraulics
This story makes the rounds because it illustrates something real about choosing a hydraulic hose press for crimpers: the frames are massively overbuilt. A 120-ton hydraulic hose press frame can handle far more than its rated capacity. That’s why well-maintained used units hold their value — the structure doesn’t degrade, only the seals and hydraulic motor do. Re-seal a 15-year-old hydraulic hose press and it’ll outperform a new budget unit.
Какever, there’s an important caveat: the frame may be overbuilt, but the control система and hydraulic компоненты are not. A 15-year-old ручной crimper with a fresh уплотнение kit will perform as well as new. But a 15-year-old ЧПУ установка may have obsolete electronics, dЛиcontinued sensors, and software that can’t communicate with modern shop management системаs. When buying used тяжёлого режима crimpers, prioritize mechanical condition and verify that замена parts are still available from the производитель.
нефтепромысловый опрессовка follows API and ЛиO стандарты that require documented crimp записьs, calibrated оборудование, and traceable materials. тяжёлого режима станок с ЧПУs with данные logging and barcode scanning are стандарт in API-сертифицированный hose shops. The станок scans the hose barcode, selects the correct профиль опрессовки, and logs the result — all автоматическийally.
Understanding спиральный шланг опрессовка Challenges
Spiral hose (4SP, 4SH, R12, R13, R15) presents unique crimping challenges compared до проволока braid hose (1SN, 2SN). multiple layers thick проволока spiral significantly stiffer и resist compression — requiring 2–3× больше усилие чем equivalent-diameter braided hose. ferrule must compress enough до embed в каждый spiral layer без crushing inner tube или damaging проволока.
Crimp profile design is critical for spiral hose. Unlike braided hose where a simple progressive compression works, spiral hose requires a stepped crimp profile that compresses the ferrule in stages — first engaging the outer spiral layers, then progressively compressing inward. CNC controllers with spiral-specific profiles are essential for achieving consistent results on 4″+ spiral hose. Using a standard profile on spiral hose results in uneven compression, wire damage, and premature failure.
температура also affects спиральный шланг опрессовка. In cold climates (below 0°C), the rubber inner tube becomes rigid and resЛиts compression, requiring longer цикл опрессовкиs and slightly higher final давление. In hot environments (above 40°C), the rubber Ли softer and the обжимная гильза may compress too quickly, rЛиking over-опрессовка. ЧПУ controllers with температура compensation adjust the профиль опрессовки автоматическийally based on ambient температура readings.
The choice between 4-wire spiral (4SP/4SH) and 6-wire spiral (R12/R13/R15) also matters. Six-wire hose is stiffer and requires more crimping force, but provides higher working pressure ratings. For mining applications where safety margins are critical, R13 is the standard — but it demands a crimper with at least 300+ tons of capacity for 3″ sizes and above.
на усилие диапазон
245 Ton — TRC120L
Handles 2″ R13 and below. First “big machine” for growing shops. CNC control standard.
The TRC120L is the entry point into heavy-duty crimping. It bridges the gap between standard workshop crimpers (80–200 ton) and full industrial presses. With 245 tons of force, it handles everything up to 2″ R13 spiral hose — the most common large-diameter size in mining, construction, and heavy equipment service. The CNC controller stores up to 200 crimp profiles and logs every crimp for quality traceability. Best for: Growing hose shops that need to service mining and construction equipment but don’t yet see regular demand for 3″+ hose. Limitation: At 250 kg, it requires a concrete foundation but is the lightest heavy-duty model — easier to install than the larger units.
245 ton2″ R13350 Ton — P160
4″ hose capability. Oil & gas, shipbuilding. P160C side-opening for bent industrial tubes.
The P160 is the industrial standard — 350 tons of force handles 4″ 6SP spiral hose, which covers virtually all mining, marine, and oilfield applications. The separate hydraulic power unit delivers higher flow rates for faster cycle times on large-diameter hose. The P160C variant adds side-opening capability for crimping pre-bent tubes and industrial pipe fittings that can’t fit through a standard front-loading die. Best for: Dedicated hose assembly workshops serving mining, marine, and oil & gas industries.
350 ton4″ 6SP
830 Ton — P175
Maximum force. горнодобывающая промышленность R13, морской, aerospace. 27 размер матрицыs from 6 to 290 mm.
The P175 is TRC’s flagship — the most powerful crimper in the lineup at 830 tons. It handles 6″ hydraulic hose and R17 mining spiral, the largest sizes in the industry. The PLC controller provides fully automated crimp cycles with data logging, barcode scanning for automatic die/profile selection, and network connectivity for integration with shop management systems. This is the machine for high-volume OEM hose assembly operations and large mining maintenance depots that crimp 50+ large-diameter assemblies per day. Limitation: At 680 kg plus a separate power unit, it requires permanent installation on a reinforced concrete foundation with 380V three-phase power.
830 tonup to 6″All 9 модели: TRC120L, TRC120LH, P120, P120C, P140, P160, P160C, P165, P175
тяжёлого режима Problems — Solved
“Mining hose R13 — my 200-ton crimper can’t handle it”
R13 is 4–6 wire spiral, very stiff. 200 ton is the minimum for 2″ R13. For 3″+, you need 320+ ton (P140). For 4″+, P175 at 830 ton.
Source: r/Hydraulics, обычный mining complaint
“Downtime costs us $10,000/hour in mining”
Mining operations can’t wait for parts shipping. Having a P160 on-site means crimping a replacement hose in 15 minutes vs 4–8 hours for a service call.
Source: Industry research — горнодобывающая промышленность простой стоимостьs
“How do I change dies on a 500 kg machine?”
Dies weigh 5–15 kg each. Most shops use a die cart or overhead hoist. P160/P175 have die storage cabinets at working height.
Source: Practical мастерская concern
“My crimp diameter drifts over time”
Heavy-duty dies wear faster due to harder ferrule materials. Check crimp diameter every 5,000 crimps with calipers. Replace when drift exceeds 0.1 mm. HRC50+ dies last longest.
Source: Baidu Baike — износ матрицы
“Can I crimp industrial pipe (not just hose)?”
P160C side-opening and P120C can crimp steel pipe fittings up to Ø42 mm. KF42 is specifically designed for steel pipe applications.
Source: TRC Продукт Характеристики
“How do I know when to replace my dies?”
Heavy-duty dies show wear faster due to harder ferrule materials on large spiral hose. Replace after 5,000–8,000 crimps or when you can feel surface ridges with your fingernail. Measure crimp diameter on a reference assembly — if it drifts more than 0.1 mm from specification, the die is worn. CNC models with pressure monitoring can detect die wear automatically as compression force deviates from the stored profile.
Source: Die производитель Характеристики
“My operator keeps under-crimping large hose”
Operator fatigue is the leading cause of inconsistent heavy-duty crimps. Large-diameter hose requires 15–25 seconds of sustained pressure — operators sometimes release the trigger early, especially on manual machines. Solution: Switch to CNC/PLC models with auto-stop at target diameter. The machine doesn’t get tired or impatient, and every crimp is identical regardless of the operator’s experience level.
Source: Продуктion мастерская managers
“We need traceability for ISO/API audits”
CNC and PLC models with data logging record every crimp — date, time, operator, hose/fitting part numbers, target diameter, actual diameter, and pass/fail status. Export reports via USB or Ethernet to your quality management system. This data is mandatory for API Q1 certification and increasingly required by major mining and oilfield customers.
Source: ЛиO/API compliance требования
Гидравлический пресс для шлангов vs стандарт мастерская Crimper
| Фактор | тяжёлого режима (245+ ton) | стандарт (80–200 ton) |
|---|---|---|
| Max шланг | 6″ | 2″ |
| усилие | 245–830 ton | 80–200 ton |
| шланг Types | All incl. 6SP, R12–R17 | 1SN–4SP, R1–R13 |
| Вес | 250–680 kg | 34–98 kg |
| Мощность | Separate установка (4.0–7.5 kW) | Integrated (2.2 kW) |
| Продуктion Rate | 5–25 опрессовок/hr | 10–30 опрессовок/hr |
| Управление | CNC / PLC | ручной / ЧПУ |
| Industries | горнодобывающая промышленность, морской, oil & gas | мастерская, строительство, сельское хозяйство |
| стоимость | $5,000–25,000 | $500–5,000 |
Where 200 Ton Isn’t Enough
⛏️ горнодобывающая промышленность
R13 ремонт шлангов. простой стоимостьs $3,000+/hour. On-site heavy duty Станок для опрессовки РВД saves $25,000+ per incident.
A typical large mining excavator (100+ ton class) has 40–60 hydraulic connections. In a surface mine running 24/7, hose failures are a matter of “when,” not “if.” A P160 on-site reduces repair from 8 hours to 15 minutes.
🚢 морской & Shipbuilding
Ship гидравлическая системаs. Dock fees $5,000–50,000/day. Fast on-board repair Ли critical.
Marine steering, anchor windlasses, and cargo handling systems use large-diameter hose requiring 300+ ton crimping capacity. The P160C side-opening variant is popular in shipyards for pre-bent tube assemblies.
🛢️ Oil & Gas
высокого давления hydraulic assemblies. безопасность-critical опрессовка with 4″+ hose and API-сертифицированный фитинги.
Wellhead control установки and drilling rig hydraulics use 4″–6″ hose at 5,000+ PSI. API Q1 сертификация requires documented crimp записьs — the P175 ПЛК controller logs every crimp with full прослеживаемость.
🏭 Продуктion Assembly
OEM шланговый узел lines. с ЧПУ управлением heavy duty Станок для опрессовки РВДs deliver ±0.02 mm повторяемость at 300+ crimps/day.
высокого объёма OEM Работаs producing 200–500 assemblies/day require automated замена матрицы, barcode-driven profile selection, and SPC monitoring. The P175 connects to factory MES via Ethernet for real-time Продуктion tracking.
🏗️ Heavy строительство
Large excavators, pile drivers, and cranes. 3″–4″ hose опрессовка on demand. простой стоимостьs $2,000–5,000/hour.
большой construction projects — высокий-rise buildings, bridges, tunnels — использовать 50–100 ton excavators и cranes с 2″–4″ hydraulic circuits. tower crane с failed boom luffing cylinder hose shuts вниз entire lifting operation, idling crew 20+ workers и delaying project график. на-объект crimping capability с TRC120L или P140 keeps эти machines работает.
⚙️ промышленный оборудование
сталь mills, press brakes, injection molding. 4″–6″ return-line hose и высокий-pressure circuits.
Steel mills and heavy производство plants operate гидравлический прессes, injection molding станки, and ЧПУ press brakes with large-diameter return lines (3″–6″) and высокого давления circuits (2″–4″). These plants often have a dedicated hydraulic обслуживание shop with a тяжёлого режима crimper permanently installed. The P175 Ли the preferred choice for plants that crimp 6″ return-line hose, while the P160 handles most other промышленный применения.
Как Choose a Гидравлический пресс для шлангов
Choosing the right тяжёлого режима crimper comes down to three primary factors: the maximum hose diameter you need to crimp, your required объём производства, and your контроль качества требования. A shop that crimps 5 large-diameter assemblies в неделю has very different needs from an OEM assembly line producing 300 установки в день.
| ваш ситуация | Recommended модель | Why |
|---|---|---|
| Growing shop adding тяжёлого режима | TRC120L | 245 ton CNC, covers up to 2″ R13, lowest entry cost |
| Mine обслуживание depot | P140 | 320 ton, handles 3″–4″ R13, separate HPU for high flow |
| Shipyard / нефтепромысловый мастерская | P160 | 350 ton, 4″ 6SP, P160C for bent tubes |
| OEM производственная линия | P175 | 830 ton, ПЛК + данные logging, MES integration |
| Steel pipe опрессовка | P160C / P120C | Side-открытие для pre-bent pipe up to Ø42 mm |
| бюджет under $8,000 | TRC120L | Entry тяжёлого режима with ЧПУ control |
из Raw Material до ваш Doorstep
Full in-house Продуктion — every step controlled, every установка inspected
начать из Raw Material
We станок every crimper body, комплект матриц, and hydraulic компонент from raw steel in-house. No outsourcing, no assembly from parts — full control from billet to finЛиhed Продукт.
Rigorous качество контроль
Every установка undergoes испытание давлениемing, dimensional checks with 0.04mm прецизионный calipers, and a full цикл опрессовки test. No установка ships without passing our 3-stage QC process.
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Read руководствоHose дефект опрессовкиs: 7 Root Causes
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Read руководствотакже see: электрический Гидравлический опрессовочный станок Hub | Dies & Accessories Hub
горнодобывающая промышленность Работаs отчёт that тяжёлого режима crimpers save an average of $25,000–$50,000 per year in reduced простой and outsourced ремонт шлангов стоимостьs. A single горнодобывающая промышленность excavator has 40–60 гидравлическое соединениеs, and each one requires periodic замена due to износ, abrasion, and давление cycling.
For shops adding a heavy-duty crimper, the P140 at 300 tons is the most popular starting point. It handles 2″ 6SP spiral hose — the most common large-diameter size in mining and construction. Shops that regularly service 3″+ hose move up to the P175.
The total стоимость of ownership for a тяжёлого режима crimper includes the станок, dies, hydraulic Мощность установка, and обслуживание. бюджет $8,000–$25,000 for the станок, $500–$2,000 per комплект матриц, and $200–$500/year for уплотнение kits and oil changes. Most shops recoup the инвестиция within 6–12 months based on reduced outsourcing стоимостьs alone.
Installation ChecklЛиt for тяжёлого режима Crimpers
Installing a heavy-duty crimper is not a plug-and-play operation. Before delivery, confirm these requirements: (1) Concrete foundation — at least 150mm thick, rated for the machine’s weight plus 200 kg of dies. (2) Electrical supply — 380V three-phase for most models, with a dedicated circuit breaker rated for the motor’s full-load current (typically 15–30A). (3) Floor space — allow 2m × 2m for the machine, plus 1m clearance on all sides for die changes and maintenance. (4) Overhead clearance — 2.5m minimum for die installation with some models. (5) Ventilation — the hydraulic power unit generates heat; ensure adequate air circulation or plan for an oil cooler.
много facilities underestimate hydraulic power unit’s noise уровень (75–85 dB при full load). если crimper будет be installed в shared workshop, рассмотреть sound-dampened enclosure для HPU или locate он в adjacent помещение с hydraulic hoses routed через стена.
безопасность considerations for тяжёлого режима installation: the 830-ton P175 generates enough force to cause serious injury if operated incorrectly. Install безопасность guards around the опрессовка area, provide emergency stop buttons within arm’s reach of the оператор, and ensure all операторs receive proper training before operating the станок. Many jurЛиdictions require a rЛиk assessment and documented safe operating procedures for оборудование exceeding 100 tons of force.
Related Resources
- гидравлический Accumulator — Wikipedia
- гидравлический мотор — Wikipedia
- Bulldozer — Wikipedia
- Hydraulic станокry Basics
- гидравлический пресс Principles
- Pascal’s Law Explained
- Станок для опрессовки РВД станок Setup
- Как Crimp гидравлический шланг фитинги
- Hose Crimper Buying руководство
- Hydraulic фитинг Crimper: Die Matching
- Ручной инструмент для опрессовки труб
- Hydro опрессовочный инструмент ComparЛиon
- Custom опрессовать Solutions
- Hydraulic станок для опрессовки шлангов
- переносной станок для опрессовки РВД
- гидравлический цилиндр конструкция
Часто задаваемые вопросы
Что’s the largest hose I can crimp?
P175: 6″ hydraulic hose. P160: 4″ 6SP. TRC120L: 2″ R13.
Нужно ли мне a separate pump?
Yes. P120 and above use separate hydraulic power units for the higher flow rates needed by large cylinders.
Как much do тяжёлого режима crimpers weigh?
250–680 kg. These are floor-standing machines that need a concrete base and adequate floor space.
Можно ли crimp горнодобывающая промышленность R13 hose?
Yes. TRC120L handles 2″ R13. P140/P160 handle larger R13 sizes up to 4″. P175 goes up to 6″.
Что размер матрицыs are available?
P175: 27 die positions from 6 mm to 290 mm. Each model has a specific die series. See Dies & Accessories for full compatibility.
Как мне maintain a тяжёлого режима Гидравлический опрессовочный станок?
Key maintenance tasks: (1) Change hydraulic oil every 2,000 operating hours or annually — use ISO 46 or ISO 68 grade oil. (2) Inspect seals every 6 months — leaking seals cause pressure loss and inconsistent crimps. (3) Clean die surfaces after every use — debris causes uneven compression. (4) Check hydraulic hose connections between the power unit and crimper for leaks. (5) Calibrate pressure sensors annually for CNC/PLC models. A well-maintained heavy-duty crimper lasts 15–20 years in production use.
Что Мощность supply Нужно ли мне?
Most heavy-duty crimpers require 380V three-phase power for the separate hydraulic power unit (4.0–7.5 kW motors). The TRC120L with integrated power can run on 220V single-phase. Always confirm electrical requirements before installation — upgrading your shop’s electrical service adds to the total project cost.
Можно ли опрессовывать шланги и стальные трубы на одном станке?
Yes, with the right model. The P160C and P120C side-opening models accept both standard hose dies and steel pipe dies. For steel pipe applications, you’ll need the specific pipe die set (different from hose dies) and the side-opening head design to accommodate pre-formed bends.
Что’s the total стоимость of ownership?
Budget: $8,000–$25,000 for the machine, $500–$2,000 per die set (most shops need 3–5 die sets), $200–$500/year for seal kits and oil changes, plus installation (concrete base, electrical). Most shops recover the investment in 6–12 months from reduced outsourcing costs alone.
как long does installation взять?
Allow 1–2 days for full installation. Day 1: Pour concrete foundation (if needed) and position the machine. Day 2: Connect the hydraulic power unit, fill with oil, connect electrical supply, and perform test crimps. TRC provides video installation guides and remote technical support for the setup process. For CNC/PLC models, add a half-day for controller configuration and crimp profile programming.
Large-Diameter Hose? горнодобывающая промышленность? морской? нефтепромысловый?
TRC тяжёлого режима crimpers: 9 модели, 245–830 ton. From R13 горнодобывающая промышленность hose to 6″ промышленный assemblies. Every станок Ли 100% качество-tested at our factory before доставка.
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